The Product Battle to Stand from the Shelf
Printing is not only important when you are advertising when you are making a poster it also counts for product labels. To cater for those impulse buyers who will buy a product by looking at the labelling you need to make it just as effective as any poster or flyer. Brand managers should be looking at ways to optimise their packaging through better branding and imagery, using new print techniques you must make your product stand out over all the rest on the shelf, but how do you do this?
Alot of brands sacrifice price for quality because getting a really good piece of graphic design on the label of a product is something that seems to only be used for luxury brands. Most brands have to settle for a middle balance between uniqueness and cost. This is because just because you have the best packaging that you have splashed out on doesn’t mean your product is going to sell more than the rest of the products on the shelf. However many brands are holding tricks up their sleeves to make their product stand out from the shelf.
The request to brand to invest in more ambitious packaging is on the rise, most UK packaging printers are reporting an upsurge in demand for adding little special touches to make the product look more unique. Products are looking to stand out more by using print techniques more extensively for their personal packaging solutions. Hence quite a few firsts have been introduced recently by brands such as fragranced boars and scratch and sniff packs. These are common for commercial print but are very rare to find on product packaging. Brands have to make their packaging work harder which is pushing the printers into new areas. One example is using heat sensitive inks on bottles; this tells the customer when the beer is at the right temperature. Another idea that has been used is a label that shows different imagery under UV light. These techniques are not however being employed just to make a product stand out, the premium nature of the product also wants to be conveyed.
The time restriction for consumers to choose a product from a shelf has now increased because people want to finish their shopping as soon as possible and get home. This means for brands that standing out on the shelf has become even more of a concern for brands. For luxury brands with high value products there is also the additional factor of the packaging reflecting the luxury nature of what is inside, this leads to a packaging innovation.
I'm now gonna have a look at what some brands are doing about their packaging....
Games Up
Games Up is a company who is also finding the demands of packaging design overwhelming. The issue of packaging is not only the case for products in supermarkets it is also the case in the computer games market.
When computer games come out it is usually around Christmas time so as you can guess it is a very competitive time so companies have to work even harder to make sure it is their packaging that the consumer notices on the shelf and picks up. But standing out is not the only issue, the games packaging needs to be at a very high quality as you could be paying up to £50-£60 for it.

Games within the same genre are in constant competition with each other on the shelves of game stores. For example if you haven’t really heard much about a game then what are you left to go by? Surely you can only go by what has been advertised and what the description on the packaging says. This is where packaging becomes really important, you need to know you will enjoy the game before even playing it; therefore you make your entire decision on the packaging and anything you have heard about the game through media advertising. That’s a lot of pressure on the designer and the advertisers of the game!
Packaging Techniques
But for brands wanting to do something and actually being able to do it are two very different things. For example printing techniques such as embossing and foiling are often desired but not as often used because of the cost and most products are trying to cut budgets. Also new materials or inks for printing, some products use better quality materials for their packaging which as a buyer you can tell.

For example Kettle Chips use a much higher quality material for the crisp packet then other brands such as Walkers, this shows Kettle Chips as a luxury product.
But for some companies skimping out on the designing and printing packaging is just a big no. So instead they are having to task and deliver the results from an affordable cost point. Companies are getting involved in the design process before the final product is made in hope to tackle the issue. Some companies even charge extra just because their packaging is more fancy, this helps fund the cost of printing and designing the packaging in the first place. Getting involved at the design stage is in fact quite crucial if you want to get the right result at the right price. You should get involved as early as possible because some products will go through seven or eight stages before the final product is met. This is all about coming up with a cost that is acceptable to the brand and still giving the customer what they want.
In order for this to work the brand must talk to the printer, keeping good communication throughout the designing process will really help achieve the desired outcome. This is slightly more complicated if there is a third party designer involved but if clear instructions are given then the design process should be made much easier for everyone, brands always benefit from the printer being vocal. It is in fact quite crucial that the printing company come to the table with their advice and their ideas. This can help to pinpoint things that set you apart. These techniques may seem minor, the printer but it may be something the client had not before considered. Therefore no matter how small a point may seem the printer should always speak up. After all you’ve got to get what you’ve paid for!
Proofing is essential to any client relationship, and this brings light to making packaging innovation more affordable e.g. digital technology. Ideas need to be tested more cost effectively and due to the increase of digital presses this has been made possible, allowing more affordable short runs and packaging.
It use to be too expensive to run a proof, People wasn’t prepared to push any boundaries as you had to set up the whole press. Now however you can use digital technologies, to give a proof, in a more cost-efficient manner giving people the confidence to try new things.
Printing can be used on multiple materials allowing you to target new niche markets where before more original labels weren’t available because of the cost. Clients have specific needs and they all desire the same thing which is reduced costs, digital technology plays a hand in opening new affordable options. Using digital technologies and ingenuity ‘clever cheats’ can be used to deliver that specific look the clients want and at the desired price. Cheaper and alternative options have to be considered to get specific effect the client wants but without the cost. Gold foiling is liked by many but the cost can be too expensive so an alternative, cheaper option would be used for example tinting metallised paper gold. This method doesn’t look as good however it can be a workable solution.
Instead of actually foiling, digital press can be used for something similar like overprinting onto a metallic silver substrate. New game on the market ‘uncharted 3’ appears to look like it used foil blocking but on the contrary just used a foil board. Using simpler, techniques like this for a more complex process is what packaging innovation is all about. Amazing results can be achieved by merging techniques, it doesn’t have to be as expensive or complicated as people may think and these techniques are relatively simple.
If the budget allows it packaging printers can really push boundaries given the chance too. The company (AGI) produced Games such as heavy rain, which was made several years ago, used a spot gloss to contrast the matt cover, and then use sculptured embossing behind each spot gloss droplet. This gave a desired effect of making it look like it had actually rained onto the packaging. The high street is in a continuous battle and showing no signs of calming, with new product launches which is increasing the competition. Packaging will progressively more be the brands focus for differentiation and impact, and printers have to be ready to deliver those demands at an affordable price.
English Provender Company and Berkshire Labels
The EPC (English Provender Company) manufactures sauces and condiments. Much of their produce ends up in retailer own brand ranges or branded under its own name. The EPC had an idea of a completely transparent labelling allowing you to actually see the product. This idea was looked more thoroughly into to see what was possible and how it would look. The importance of packaging to make a product stand out and catch the eyes of consumers is very high and there were sever trial ideas before the final label was settled on. In the end the final design was a clear label with simple messaging that appeared to be scribbled onto the jar in a ‘homemade’ style.

The text on the jar is chalk-board style type writing and it worked very well making it stand out by using certain printing methods. EPC put down two white and cream spot colours than varnish over the top. It needed to be particularly dense so they used another hit of white which later found was needed in the testing process, as an end result EPC was please. This is called ‘the naked look’ and its aim is to stand out on the shelf of the store, proving just how important packaging and labelling can be and as EPC figures show that an increase of sales up to 148%!
Monsoon Home Range and Glossop Cartons
Derbyshire-based Glossop Cartons created designs for new packaging for products such as body lotion and perfume for retailer monsoon. Derbyshire-based Glossop Cartons had an aim that was to give an antique style effect with an inspiring feel on cartons.

The job ended up being very tricky consisting of a 10-colour print all colour-matched spot colours, (including one metallic) a gold foil block and a blind emboss on an antique texture board. Knowing how important it is to make sure a product would stand out to the consumer, ensuring the best sales possible, the level of detail required was huge. They were trying to concentrate on getting the colours correct, 10 colours including a metallic, colour-matched to fabric references and printing onto an absorbent and textured substrate.
The skill of the Glossop print staff and the quality of the press meant that the final result surpassed expectations of what they thought could be achieved, However the client needed to be aware of the final look of the carton. The quality of the press and the more pleasing the product looks is key to making the product draw all eyes onto its self compared to the others around.
Uncharted 3: Drake’s Deception and AGI World
The AGI World team were hired to print and help design the Naughty Dog Company’s computer game Uncharted 3: Drake’s Deception. The ‘old world’ feel of the game had to be reflected in the packaging. Customers have to like the game even before playing it, this means the packaging needed to stand out, they wanted something vintage shown as a life like journal to resemble the game. To show its life likeness they gave the packaging a leather effect achieving this through print techniques.

For this to be possible special software to emulate print techniques which allowed it to shortlist ideas, this shortlist was then put on a proofer to create mock-ups. This was a very extensive testing process in which the client was heavily involved. Understand that the quality of print and attention to detail was needed to make the product draw attention to it standing out on the shelf. They tried hard as well to come up with a lowest cost possible but still giving them the simulation they wanted.
The end product that they came up with was a lay-flat book with four-coloured plus white on a silver board, incorporating a soft-touch lamination and debossing. It was printed with yellow and magenta ink then die-cut and debossed, the gold effect was also used by using silver board. Using innovative techniques such as soft-touch lamination left the clients amazed that you can get that real old world feel. It’s using printing like this and new digital technologies that allowed it to stand out from every other game.
The Body Shop and AJS Labels
AJS Labels was tasked with a complex print job for The Body Shop aimed at giving the retailer’s Love Etc range of products maximum on-shelf impact. The job was a dynamic multicoloured base label and a three-ply, peel-and-read back panel. This could only be completed by doing a number of things such as; a combination of 10 colours, three varnishes and silicone. It also needs matching colours with the self-adhesive label to the litho printed box, these created some difficulties. The job ended up being printed in two passes; the end product was a success and had a very high impact on the final product.

Organic Foods Keeping Up Appearances
It is true that there is a big challenge among organic food suppliers both as a retailer and as a printer. They must make sure the packaging is worth the extra expense. Products have to carefully word what they put on the packaging and whether it will appeal to the shopper. Many organic products use phrase like ‘naturally sweetened’ and ‘no added sugars’ etc. But we all know if the packaging isn’t attractive enough to the shopper it will be over looked by the consumers.
But the packaging doesn’t just have to look nice the product itself also has to live up the standard it has set itself. If the packaging looks nice but the product is less than satisfactory then people aren’t going to be buying it again.
Printers now a days are also very concerned about how they are effecting the environment with what they are doing therefore substrate and ink used will be key. So the question is how can packaging printers help keep whole food brands maximise their impact on the shelf and still manage to minimise their impact on the environment.
Here are two case studies on companies who are taking measure to be good to the earth and how they do it?
Organix
Organix is a brand that sells baby and toddler food, they were founded in 1992. The company is a supplier of 20 organic food manufacturers throughout the world. They use the services of 60 different printing and packaging companies for the packaging of their fruit cereals, fruit purees, savoury pouches and steam cooked ready meals.
The company produce food for young children, their priority lies in packaging their food so the quality is preserved. With this amount of suppliers it is difficult to keep the packaging quality consistent. Another thing that brands are constantly aware of is the colour uniforms also known as a house style.
A house style is important because a colour scheme or a logo can be associated with a brand. For example coca cola used red as it’s house style colour, if coca cola where to change the colour used to green one day then the bottle wouldn’t be recognised and it would be quite unpopular to people. The colour can also suggest something about the product for example green packaging could suggest the product is environmentally friendly or an eco product.

Organix set some guidelines to all of their printers have to follow in order meet the concern of functionality. This is because it is important for the packaging so that it can reflect what the company is all about, the essence of the company if you will - which is giving young children the highest of quality in food and also made from the most natural of ingredients. They have people appointed to make sure that the packaging meets its function which is to preserve the quality of the food and its shelf life. Because as well as the packaging attracting a customer it also needs to keep the food fresh for as long as possible.
Food safety to companies is vital so companies have to set very strict guidelines. For example on plastics and films, if a supplier wants to include something new to the packaging and the company is not sure it meets these standards then the supplier will be challenged and perhaps an alternative will need to be found.
For example Organix a new savoury cereal bar has been launched by Organix and will be wrapped in Gravure-printed packaging. The supplier wanted to use a new single mono web film. The company were not happy with this because their standard that they usually use I multilayered films, this is because this means their shelf life is greatly improved.
The main problem with the mono-web film is that it didn’t meet all of the testing requirements which were quite rigorous. So Organix like to stick to multilayered packaging until the testing had been done. This is an example of how things cannot just be done in order to make the packaging costs cheaper, new processes need to be thought about thoroughly. Organix have a technical department to make sure they are happy with the changes.
This doesn’t however mean the companies ad adverse to changes suggested by printers. Companies like printers being more proactive in suggesting new ideas in order to save some money when making the packaging and making it more innovative.
Organix think that printers should play more of an active role, this is because there a real potential for them to suggest something that the company may not have thought about. For example removing the tabs on some of our cereal bar cartons for example was a great suggestion from one of the printers working for Organix. This allows it to fit in more boxes on one printing plate and saves alot of money. But the company wouldn’t have known these themselves.
Organix says that they would also welcome more of an input on how to make packaging more eco friendly. However they do have quite strict deadlines on only using solid corrugated board that is recyclable unless it is a huge contract in contract in which they would use FSC or equivalent and generally printers are very willing to meet these. This is because printers are realising that if they use sustainable materials then this is becoming the focus more and more for companies. The sort of substrates Organix are after will also be popular with other companies. Organix feel it would really help them if the printing companies gave them more input instead of just responding to their requests.
Life of a manger of packager could also be made easier is if designers give more of an input as well. A lot of graphic designers are only focussing on how the graphics look on the screen not how they will look as packaging. Sometimes design wok does not look right on the packaging due to sizing or whatever other reason. Unsuitable designs make the initial design stage alot more time consuming. This means that the whole process could be made quicker if consideration was taken about how the product will look with the packaging on.
Here is another example of a company that are focussing alot on packaging...
Rude Health
Rude health is a company that was created about six years ago and they have an aim which is to produce healthy snacks and meals such as muesli, porridges, and cereals, unrefined and naturally sweetened ingredients. These products should also be organic and as naturally healthy as possible by only containing ingredients that are unprocessed unrefined and naturally sweetened. But an issue healthy snack companies is sacrificing taste, rude health wish to make both healthy and tasty products.

For companies such as Rude Health who have strong brand principles and design ideas it is key for them to work closely alongside a printing company who are prepared to talk ideas through in depth with a greater knowledge this also means flexibility is needed as much as possible.
Much like Organix Rude Health is also feeling the pressure of standing out from the shelf. To make their packaging the company choose a company that has the unrefined look they are after. An issue that arose for them is that they were printing on the non coated side of the material meaning colour matching is important however achieving the right colours is difficult. It can be a game of trial and error sometimes for printers because a flat tone cannot be selected and assured to be the right shade on this material. Also because of this it makes it the even more important to use a printer that can be patient and fully realise the implications of the printing process because the design was made without this knowledge. It is very important that the printer welcomes them on the press each time a run is printed. This means that the colour that was in mind is achieved.
The main issue is for the company when it comes to standing out from the shelf is that brilliant white cannot quite be achieved on EcoKraft without passing the boats through the press twice. This is an extra cost that the company would rather spend on their food product.
To conquer this issue which has became critical for the packaging of the new seven grain granola bar the company decided to use a new substrate. This substrate promised really good colour accuracy and intensity and is called Hermiwhite. This ensures the white on the packaging is bright enough to compete with the other cereal brands which have busy and colourful designs. Not all of the packaging has been changed to this technique yet because organic mueslis and porridges are still using the old substrate, EcoKraft! This is because it can be a nightmare to make changes because it is time and money spent to make new artwork for plates.
Rude health feels that taking the environment into consideration is very important because their products philosophy is all about healthy and sustainable living. The company help the environment by:
- · Using recycled materials
- · Using undyed materials
- · Using water based inks
This is the case for all of their packaging.
However environmental printing is an incredibly complicated area which h the company has discovered as they have became more knowledgeable about printing processes. There are many complexities to consider for example the source and content of recycled board and the fact that it might wake more energy to produce than your standard board. You must also consider whether your materials are FSC approved. The company feel it is a constant struggle to determine the most environmentally friendly substrate. This is because every supplier will have their own set of standard that they must achieve.
In an ideal world a printers would be able to come up with a portfolio saying which substrates are the best for the planet and for what circumstances. This would be easier to consider what balance to achieve in order to meet the commercial pricing realities faced on the shelf.
Posted By Victoria Blackwell